SANDWICH PANCAKE MACHINE
Sandwich Pancakes: the traditional pancakes we all know and love, transformed into even more delicious, convenient products. Irresistible fillings that keep consumers coming back for more bite after bite. With countless variations and sharp, attractive printing, the possibilities are endless.
Industrial pancake production
A sandwich pancake line is composed of two machines. First, the pancakes are filled and then sandwiched. The pancake and sandwiching machines run independently but are fully synchronised.
For baking, we use copper alloy plate. The extraordinary heat retention capacity of which produces a very smooth pancake surface. Both gas and electricity can be used as a heat source to bake the products. Adjust the baking time by changing the speed of both the griddle (baking conveyor) and the position of the depositor. A top-mounted heater cooks the pancake from above before flipping.
The positions of both the top-mounted heater and flipper can also be fine-tuned to suit different recipes. Below the machine, the griddle plates are cleaned and oil applied to ensure pancakes are correctly released.
The sandwiching machine first aligns the products arriving from the pancake machine and then turns half of the pancake rows over to apply the filling. The other row of pancakes is not turned – they remain face up to allow printing. Finally, the pancake is ready for sandwiching and will be sealed to keep the filling in. The sealing unit can either close the pancake keeping the filling inside or just sandwich it, leaving the edges open.
On the smooth surface of the pancakes, a bright print can be applied. This application is made by heat transfer, and any design is possible. Changing to a different design is very easy and requires minimal investment.
After the application of filling, the Sandwich pancakes are sealed. In every bite, you can taste the rich flavours. The pancakes pockets are very convenient to consume. Perfect for snacking.
Cool the pancakes after baking to allow chilled dairy or savoury fillings to be applied. Ice cream filling is also an option. Our machines are perfect for producing the healthy, clean label products demanded by today’s consumer.
We design our machines for industrial applications and 24x7 production. Every component complies with the strictest industrial and food safety standards.
The print unit covers almost the whole pancake surface and precisely creates images and text. The print head can be replaced very easy for different designs.
Flexible and modular
All functions like depositing, sealing, printing, etc. are built as modular units. This makes them easy to remove for cleaning and for maintenance or to move the position on the line.
The sealing unit is carefully designed to handle delicate pancakes. After alignment, the pancakes are lifted by vacuum and perfectly sealed. The sealing unit lifts the pancakes and seals them in the same unit.
Safe, reliable, clean
We engineer our machines for clean and ultra-reliable operation. All electrical components are contained within the frame. This design guarantees excellent sanitation and cleaning conditions. To heat the pancake machine, we use either gas or electricity.
Since the modular design is so flexible, many product variations are possible. Modules can be added, moved or modified to suit custom any product requirements. Like double filling or triple sandwichs.
THE SANDWICH PANCAKE MACHINE IS READY FOR MANY OTHER BAKING SOLUTIONS
The sandwich pancake is inspired by the traditional Japanese 'dorayaki'. This original dorayaki is made from two single pancakes filled with a sweet red bean paste (called 'anko') and sealed. Cake Concepts has transformed the classic pancake into a very delicious and appealing product. A unique mix of tradition and convenience!
In many different cuisines from around the world, the pancake takes on various forms. The Sandwich Pancake Machine transforms these into tasty, bite-size products.
The sandwich pancake machine is equipped with surface printing to create attractive pancakes for fun, marketing, or simply to indicate flavour. Any combination of size, recipe and filling is possible. The filling – sweet, savoury or dairy – is applied after baking. Pancakes can be completely sealed, half-open or sandwiched (left open at the sides). Or create even more variation by combining extra ingredients into the recipe or covering in chocolate. The sandwich pancake combines tradition and convenience in a perfect way.