top of page

Double depositor with co-extruder for sandwich pancakes

Updated: Aug 30, 2023

Today is the time to innovate your business with a peanut butter & jam-filled sandwich pancake machine, presenting a new double-nozzled co-extruder that allows professional bakeries to make recipes that are impossible to create without this feature.


Nowadays, a special technique called co-extrusion is used to create sandwich pancakes with double fillings, such as a peanut butter and jelly sandwich pancake. This method involves using two filling depositors with a modified nozzle to combine the two fillings. Using two of these volumetric depositors with a co-extrusion nozzle makes it possible to apply multiple double-filling configurations between the pancake layers of the sandwich. This sophisticated process allows for a perfectly combined and flavorful sandwich pancake.

Pictogram to explain co-extruder depositor for 2 fillings

The options that can be created are shown in the image. In this case, peanut butter and jelly are combined, but many other combinations are possible. For example, dark and white chocolate, salted caramel with chocolate, or any other combination you might like.


In this article

Today, we'll discuss a new extruder for our sandwich pancake machine, its applications and the business opportunities it offers:

Sandwich Pancake filled with Peanut Butter & Jelly
Peanut Butter & Jelly Sandwich Pancake

Brand new feature for sandwich pancake machines

We are introducing a new module for our renowned sandwich pancake machine: the double-nozzled co-extruder. This extruder allows bakeries to create sandwich pancakes with double fillings, such as pancakes with peanut butter and jam. This new feature is the result of our continuous R&D, always geared toward improving the flexibility of bakery operations. With this machine, bakeries can now produce an extensive range of products with high efficiency.


Layout top and side view of sandwich pancake machine with two depositors

As always, the production of sandwich pancakes follows a series of steps, including depositing and baking, flipping, and aligning every two rows. On the sandwich line, the first step involves applying a heat print. The only difference is that, in this machine, two fillings are put on the pancake instead of one. Next, the pancake with the print is lifted and placed on top of the peanut butter & jam-covered pancake. Finally, the pancakes are sealed to retain the flavors.


This process guarantees a high-quality pancake according to the highest standards. It combines excellent taste with traditional pancakes, which produces a convenient snack with a tasty source of protein.


Applications of the double depositor with co-extruder

As mentioned above, the double-nozzled co-extruder allows professional bakeries to produce sandwich pancakes with two fillings. Probably the most famous application is the peanut butter & jelly sandwich pancake, but there are plenty of other applications, such as chocolate & strawberry, and coconut & lemon. One specific example that can be made with our machine is similar to Smucker's® delicious Uncrustables® peanut butter & jelly filled sandwich that is all over the place in the United States.


With that said, you are free to try your recipes with this module. It all depends on your preferences and the kind of experience you are looking for.

Impression picture of sandwich pancake with print and peanut butter with jam filling
Delicious Peanut Butter & Jam Sandwich Pancake

Benefit from high demand in peanut butter and jelly-filled sandwiches

Peanut butter and jelly-filled sandwiches are immensely popular, especially in the U.S.A. Perhaps the most famous example is Smucker's Uncrustables®. To put in context the demand for these pancakes, keep in mind that the brand made $365 million in 2022 without paying for TV ads or using expensive marketing campaigns. That is more than enough to prove the market potential of our machine.


The latest addition to our sandwich pancake machine allows you to tap into this segment. Of course, you are free to use your own recipes with double fillings and create a hype of your own. Perhaps one day your brand will be an American household name.


Learn more about our sandwich pancake machines

We know you may want to know more about our machines and the business opportunities they offer, so please send us a message to schedule a demonstration or a trial. Thanks for reading!

0 comments
bottom of page